intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 1 08/12 rev. 1 PM400DV1A060 description: powerex intellimod? intelligent power modules are isolated base modules designed for power switching applications operating at frequencies to 20khz. built-in control circuits provide optimum gate drive and protection for the igbt and free-wheel diode power devices. features: complete output power circuit gate drive circuit protection logic C short circuit C over temperature C under voltage applications: inverters ups motion/servo control power supplies ordering information: example: select the complete part number from the table below -i.e. PM400DV1A060 is a 600v, 400 ampere intellimod? intelligent power module. type current rating v ces amperes volts (x 10) pm 400 60 outline drawing and circuit diagram dimensions inches millimeters a 4.72 120.0 b 2.76 70.0 c 1.14 +0.04/-0.02 29.0 +1.0/-0.5 d 4.170.010 106.00.25 e 2.200.010 56.00.25 f 0.37 9.3 g 0.98 25.0 h 1.50 38.0 j 0.120.02 3.00.5 k 0.26 rad. 6.5 rad. l 0.26 dia. 6.5 dia. m m6 metric m6 n 0.025 sq. 0.64 sq. dimensions inches millimeters p 1.59 40.5 q 1.14 29.0 r 1.02 26.0 s 1.52 38.5 t 0.10 2.54 u 0.40 10.16 v 1.54 39.0 w 1.10 28.0 x 0.14 3.5 y 0.55 14.0 z 0.14 dia. 3.5 dia. aa 0.72 18.3 t ja t jk f o igbt fwdi v cc in out sink sc gnd amp t ja t jk f o igbt fwdi v p1 c p1 f po nc v n1 c in f no v nc v pc c 1 c2e1 e 2 v cc in out sink sc gnd amp nc terminal code a b c w r e g g h aa j z y y y x f d p q r s t 1 2 3 4 5 1 2 3 n c1 e2 c2e1 p 4 5 n (10 places) m (3 places) k (4 places) l (4 places) u v n 5. f n0 4. v nc 3. c n1 2. nc 1. v n1 p 5. f p0 4. v pc 3. c p1 2. nc 1. v p1
PM400DV1A060 intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 2 08/12 rev. 1 absolute maximum ratings, t j = 25c unless otherwise specified characteristics symbol PM400DV1A060 units supply voltage protected by sc (v d = 13.5 ~16.5v, inverter part, t j = 125c start) v cc(prot) 400 volts surge supply voltage (applied between c1-e2, surge value) v cc(surge) 500 volts storage temperature t stg -40 to 125 c case operating temperature t c -20 to 100 c mounting torque, m6 mounting screws (typical) m s 43 in-lb mounting torque, m6 main terminal screws (typical) m t 43 in-lb module weight (typical) m 510 grams isolation voltage, (60hz, sinusoidal, charged part to baseplate, ac 1 minute, rms) v isol 2500 volts inverter sector collector-emitter voltage (v d = 15v, v cin = 15v) v ces 600 volts collector current (t c = 25c) i c 400 amperes peak collector current (pulse) i crm 800 amperes total power dissipation (t c = 25c) * 1 p tot 1262 watts emitter current (t c = 25c) i e 400 amperes peak emitter current (pulse) i erm 800 amperes power device junction temperature t j -20 to 150 c control sector supply voltage (applied between v p1 -v pc , v n1 -v nc ) v d 20 volts input voltage (applied between c p1 -v pc , c n1 -v nc ) v cin 20 volts fault output supply voltage (applied between f po -v pc , f no -v nc ) v fo 20 volts fault output current (sink current at f po , f no terminals) i fo 20 ma *1 case temperature (t c ) measured point is just under the chips.
PM400DV1A060 intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 3 08/12 rev. 1 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units igbt inverter sector collector-emitter saturation voltage v ce(sat) v d = 15v, v cin = 0v, i c = 400a, 1.90 2.35 volts pulsed, t j = 25c v d = 15v, v cin = 0v, i c = 400a, 1.90 2.35 volts pulsed, t j = 125c emitter-collector voltage v ec i e = 400a, v d = 15v, v cin = 15v 1.7 2.8 volts switching times t on v d = 15v, v cin = 0 ~ 15v, 0.3 0.8 2.0 s t rr v cc = 300v, i c = 400a, 0.4 0.8 s t c(on) t j = 125c, 0.4 1.0 s t off inductive load 1.0 2.3 s t c(off) 0.3 1.0 s collector-emitter cutoff current i ces v ce = v ces , v d = 15v, 1.0 ma v cin = 15, t j = 25c v ce = v ces , v d = 15v, 10.0 ma v cin = 15, t j = 125c control sector circuit current i d v d = 15v, v cin = 15v, v p1 -v pc 2 4 ma v d = 15v, v cin = 15v, v n1 -v nc 2 4 ma input on threshold voltage v th(on) applied between 1.2 1.5 1.8 volts input off threshold voltage v th(off) c p1 -v pc , c n1 -v nc 1.7 2.0 2.3 volts short circuit trip level sc -20c t j 125c, v d = 15v 600 amperes short circuit current delay time t off(sc) v d = 15v 0.2 s over temperature protection ot trip level 135 c (detect temperature of chip) ot (hys) reset level 20 c supply circuit under voltage protection uv t trip level 11.5 12.0 12.5 volts (-20 t j 125c) uv r reset level 12.5 volts fault output current i fo(h) v d = 15v, v fo = 15v * 2 0.01 ma i fo(l) v d = 15v, v fo = 15v * 2 10 15 ma fault output pulse width t fo v d = 15v * 2 1.0 1.8 ms *2 fault output is given only when the internal sc, ot and uv protection. fault output of sc, ot and uv protection operate by lower arms. fault output of sc protecton given pulse. fault output of ot, uv protection given pulse while over trip level.
PM400DV1A060 intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 4 08/12 rev. 1 thermal characteristics characteristic symbol condition min. typ. max. units junction to case thermal resistance r th(j-c)q inverter igbt (per 1 element) * 3 0.099 k/watt r th(j-c)d inverter fwdi (per 1 element) * 3 0.153 k/watt contact thermal resistance r th(c-s) case to heatsink (per 1 module), 0.018 k/watt thermal grease applied * 3 recommended conditions for use characteristic symbol condition value units supply voltage v cc applied across c1-e2 terminals 400 volts control supply voltage v d applied between v p1 -v pc , v n1 -v nc * 4 15 1.5 volts input on voltage v cin(on) applied between 0.8 volts input off voltage v cin(off) c p1 -v pc , c n1 -v nc 4.0 volts pwm input frequency f pwm using application circuit 20 khz arm shoot-through blocking time t dead for ipms each input signal 3.0 s *3 when using the r th(s-a) case temperature (t c ) is measured point is just under chips. *4 with ripple satisfying the following conditions: dv/dt swing 5v/ s, variation 2v peak to peak.
PM400DV1A060 intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 5 08/12 rev. 1 collector current, i c , (amperes) collector-emitter voltage, v ce(sat) , (volts) saturation voltage characteristics (typical) 0 100 200 300 400 1.0 1.5 0.5 0 v d = 15v 2.0 2.5 control supply voltage, v d , (volts) collector-emitter saturation voltage, v ce(sat) , (volts) collector-emitter saturaton voltage characteristics (typical) 12 14 13 15 17 16 18 1.5 1.0 2.0 2.5 i c = 400a t j = 25c t j = 125c collector-emitter voltage, v ce(sat) , (volts) collector current, i c , (amperes) output characteristics (typical) 0 1.0 1.5 2.0 2.5 100 0 v d = 13v 17 t j = 25 c 200 400 300 0 0.5 1.0 1.5 2.0 100 0 200 400 300 15 collector current, i c , (amperes) switching times, t on , t off , ( s) switching time vs. collector current characteristics (typical) 10 1 10 1 10 2 10 3 10 0 10 -1 t on v cc = 300v v d = 15v inductive load t off t j = 25c t j = 125c collector current, i c , (amperes) switching times, t c(on) , t c(off) , ( s) switching time vs. collector current characteristics (typical) 10 0 10 1 10 2 10 3 10 -1 10 -2 t c(on) t c(off) collector current, i c , (amperes) switching energy, e on , e off , (mj/pulse) switching loss collector current characteristics (typical) 20 0 300 400 100 200 500 5 15 10 0 e off e on v cc = 300v v d = 15v t j = 25c t j = 125c collector recovery current, -i c , (amperes) reverse recovery time, t rr , (s) reverse recovery characteristics (typical) 0.5 0 300 400 200 100 500 0.1 0 i rr t rr 0 300 400 200 100 500 200 40 0 reverse recovery current, i r r , (amperes) 0.2 80 0.3 120 0.4 160 emitter-collector voltage, v ec , (volts) collector recovery current, -i c , (amperes) diode forward characteristics (typical) t j = 25c t j = 125c v d = 15v t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c v cc = 300v v d = 15v inductive load t j = 25c t j = 125c collector recovery current, -i c , (amperes) switching loss, e rr , (mj/pulse) switching reverse recovery loss characteristics (typical) 4 2 6 10 0 8 12
PM400DV1A060 intellimod? module single phase igbt inverter output 400 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com 6 08/12 rev. 1 junction temperature, t j , (c) short circuit current trip level, (t j = 25c) = 1.0 short circuit trip level vs. junction temperature (typical) 0 -50 100 50 150 0.4 0 1.2 1.6 0.8 2.0 0 -50 100 50 150 4 0 12 16 8 20 5 0 15 20 10 25 10 0 30 40 20 50 v d = 15v junction temperature, t j , (c) supply circuit under voltage protection trip reset level, uv t , uv r , (volts) control supply voltage trip-reset level temperature dependancy (typical) v d = 15v uv t uv r frequency current, f c , (khz) time, (s) time, (s) circuit current, i d , (ma) circuit current vs. frequency current (typical) v d = 15v t j = 25c t j = 125c normalized transient thermal impedance, z t h ( j-c) z th = r th ? (normalized value) normalized transient thermal impedance, z t h ( j-c) z th = r th ? (normalized value) transient thermal impedance characteristics (igbt) transient thermal impedance characteristics (fwdi) 10 0 10 -3 10 -2 10 -1 10 0 10 1 10 -5 10 -4 10 -3 10 -3 10 -2 10 -1 10 0 10 -3 10 -2 10 -1 10 -3 10 -2 10 -1 10 0 10 1 10 -5 10 -4 10 -3 single pulse t c = 25c per unit base = r th(j-c) = 0.153 k/w single pulse t c = 25c per unit base = r th(j-c) = 0.099 k/w
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